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有色金属(选矿部分):2020,(4):63-69
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基于POS-BP的磨矿过程磨机负荷智能分析方法研究
关长亮
(丹东东方测控技术股份有限公司)
Research on Intelligent Analysis Method of Mill Load in Grinding Process Based on POS-BP
Guan Changliang
(Dandong Oriental Measurement and Control Technology Co.,Ltd.)
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投稿时间:2019-08-07    修订日期:2019-09-27
中文摘要: 该方法主要针对有色金属行业选矿厂的磨矿过程半自磨机、球磨机等磨矿设备的负荷分析。该方法利用OPC技术通过计算机实现对磨矿过程的实时工艺数据的采集、处理、分析存储,利用POS-BP算法构建磨机功率软测量模型,从而实现对磨机功率的在线预测分析,之后结合案例分析技术,实现对磨机负荷的智能在线分析,该方法能够有效的减少磨机涨肚次数,提高磨机处理量以及磨矿粒度合格率,降低衬板和钢球损耗,并且该方法的预测值可以为这个磨矿过程的优化控制、专家控制等先进控制提供有效的参数依据,从多方面提高磨矿过程乃至整个选矿过程的运行效率,从根本上提高矿山企业经济效益。
中文关键词: 磨矿过程  磨机  智能  负荷分析  软测量
Abstract:This method is mainly aimed at load analysis of grinding equipment such as semi-autogenous mill and ball mill in concentrator of non-ferrous metal industry. This method uses OPC technology to collect, process, analyze and store the real-time process data of grinding process by computer, and uses POS-BP algorithm to construct the soft-sensing model of grinding machine power, so as to realize on-line prediction and analysis of grinding machine power. Then, combined with case analysis technology, intelligent on-line analysis of grinding machine load is realized. This method can effectively reduce the number of belly swelling, increase the processing capacity of mill and the qualified rate of grinding particle size, and reduce the loss of lining plate and steel ball. The predicted value of this method can provide effective parameter basis for the advanced control of grinding process, such as optimization control, expert control and so on. It can improve grinding process from many aspects. To the operation efficiency of the whole mineral processing process, fundamentally improve the economic benefits of mining enterprises.
文章编号:     中图分类号:    文献标志码:
基金项目:本项目获辽宁“百千万人才工程”培养经费资助,辽宁省工业攻关及产业化项目(2018106012)
引用文本:
关长亮.基于POS-BP的磨矿过程磨机负荷智能分析方法研究[J].有色金属(选矿部分),2020(4):63-69.
Guan Changliang.Research on Intelligent Analysis Method of Mill Load in Grinding Process Based on POS-BP[J].Nonferrous Metals(Mineral Processing Section),2020(4):63-69.

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