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有色金属(选矿部分):2025,(5):79-86
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半自磨系统流程考察及模拟优化试验研究
修大伟1, 王国强2, 武煜凯2, 朱阳戈2
(1.中铁资源伊春鹿鸣矿业有限公司;2.矿冶科技集团有限公司)
Study on process investigation and simulation optimization test of SAG system
xiudawei1, wangguoqiang2, WU Yukai2, ZHU Yangge2
(1.Yichun Luming Miniing Co.,Ltd;2.Beijing General Research Institution of Mining and Metallurgy)
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投稿时间:2024-07-03    修订日期:2024-08-06
中文摘要: 为应对鹿鸣矿业日后采场深度逐渐增加、矿石逐渐变硬的问题,同时考虑后期选厂提产的可能性,对半自磨回路进行半自磨-筛分-顽石破碎系统流程考察,并对半自磨给矿和顽石进行可磨性测定,运用 JKSimMet 软件进行回路稳态模拟,考察半自磨机的入磨粒度、最大介质尺寸、半自磨机顽石孔规格和介质充填率等因素对半自磨机能耗和排矿粒度的影响。半自磨机给矿80%最大过筛粒度为116.37mm<150mm(设计值),对碎磨系统产能提升带来有利条件,圆锥破碎机-15mm粒级破碎的技术效率为22.43%,破碎效率偏低;SMC单颗粒冲击破碎试验和邦德(Bond)球磨功指数试验结果表明流程考察期间所处理的矿石较设计时采用的试验矿样易磨。按照JKSimMet模拟结果,选厂可根据生产情况适当提高半自磨机装球率和最大钢球尺寸,可有效解决半自磨机的负荷及循环负荷高的问题。若后期所处理矿石硬度增大,可考虑增大半自磨机顽石孔规格,有效缩短矿块在半自磨机的停留时间,随之顽石返回率将提高,建议选厂视现场环境布置,在液压圆锥破碎机后增加超细碎作业,如高压辊磨,为选厂碎磨系统稳产和提产提供技术和工艺保障。
Abstract:In order to deal with the problem that the stope depth will gradually increase and the ore will gradually harden in Luming Literature Mining Industry in the future, and considering the possibility of increasing production in the later stage, the process of semi-autogenous grinding-screening-hard rock crushing system was investigated for the semi-autogenous grinding circuit, and the grindability of semi-autogenous grinding feed and hard rock was measured. The steady-state simulation of the circuit was carried out by using JKSimMet software, and the energy consumption and ore discharge of the semi-autogenous grinding machine were investigated. The 80% passing size of the SAG mill feed is 116.37 mm, which is less than the design value of 150 mm, providing favorable conditions for capacity enhancement of the comminution system. The technical efficiency of the cone crusher for -15 mm particle size is 22.43%, indicating a relatively low crushing efficiency. Results from the SMC single-particle impact breakage test and Bond ball mill work index tests indicate that the ores processed during the study period are more grindable than the samples used in the original design. According to the JKSimMet simulation results, the concentrator can consider increasing the ball charge and maximum steel ball size in the SAG mill, which can effectively address issues of high mill and circuit loads. If the hardness of the ore increases in the future, the pebble port size of the SAG mill could be enlarged, which would reduce the residence time of coarse particles in the SAG mill and increase the pebble return rate. It is recommended that the concentrator consider adding ultra-fine crushing operations, such as high-pressure grinding rolls, after the hydraulic cone crusher, to provide technical and process support for stable and increased production in the comminution system.
文章编号:     中图分类号:    文献标志码:
基金项目:国家重点研发项目(复杂金矿资源绿色高效选矿技术与装备研究,项目编号:2022YFE0126700
引用文本:
修大伟,王国强,武煜凯,朱阳戈.半自磨系统流程考察及模拟优化试验研究[J].有色金属(选矿部分),2025(5):79-86.
xiudawei,wangguoqiang,WU Yukai,ZHU Yangge.Study on process investigation and simulation optimization test of SAG system[J].Nonferrous Metals(Mineral Processing Section),2025(5):79-86.

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