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投稿时间:2024-07-30 修订日期:2024-09-10
投稿时间:2024-07-30 修订日期:2024-09-10
中文摘要: XCF型浮选机在实际生产中常作为吸浆槽,负责吸入矿浆。吸入的矿物颗粒与浮选机内部部件强烈碰撞,会使叶轮、定子以及中心筒表面产生磨损,导致浮选效率降低、成本增加等问题。为探明浮选机内流场固液两相流动规律以及不同关键部件的磨损情况,本研究通过CFD数值模拟方法,探究了浮选机叶轮、定子以及中心筒的磨损与矿浆浓度与颗粒粒径之间的关系。采用离散相模型(DPM),对不同矿浆浓度与颗粒粒径工况条件下的浮选机内流场进行仿真,探明了不同矿浆浓度以及颗粒粒径对不同部件的磨损情况。结果表明,颗粒粒径和矿浆浓度对叶轮定子磨损存在显著影响,其中随着矿浆浓度的升高,叶轮、定子以及中心筒的磨损程度逐渐增加。颗粒粒径越大,叶轮和定子的磨损程度越低,中心筒的磨损程度越高。磨损发生的位置主要集中在叶轮的上叶片与底板的表面,叶轮的上叶片边缘最为严重,定子的磨损主要集中在迎流面同叶轮上叶片所在高度,中心筒的磨损主要发生在内壁。这一研究为浮选机运行参数的优化提供了重要参考,有助于延长设备的使用寿命和提高工艺效率。
Abstract:XCF type flotation machine is often used as a suction tank in actual production, which is responsible for sucking in the mineral slurry. The strong collision between the inhaled mineral particles and the internal components of the flotation machine will cause wear on the surface of the impeller, stator and central cylinder, leading to the problems of reduced flotation efficiency and increased cost. In order to investigate the solid-liquid two-phase flow pattern in the flow field of the flotation machine as well as the abrasion of different key components, this study investigates the relationship between the abrasion of the impeller, stator, and central cylinder of the flotation machine and the concentration of the slurry as well as the particle size by means of CFD numerical simulation method. A discrete phase model (DPM) was used to simulate the flow field in the flotation machine under different slurry concentrations and particle sizes to investigate the wear of different components with different slurry concentrations and particle sizes. The results show that the particle size and slurry concentration have a significant effect on the wear of the impeller and stator, in which the wear of the impeller, stator and central cylinder increases with the increase of slurry concentration. The larger the particle size, the lower the wear degree of the impeller and stator, and the higher the wear degree of the centre cylinder. The wear occurs mainly on the surface of the upper blade of the impeller and the bottom plate, and the edge of the upper blade of the impeller is the most serious, the wear of the stator is mainly concentrated on the flow surface and the height of the upper blade of the impeller, and the wear of the central cylinder mainly occurs on the inner wall. This study provides an important reference for the optimisation of the operating parameters of the flotation machine, which helps to extend the service life of the equipment and improve the process efficiency.
文章编号: 中图分类号: 文献标志码:
基金项目:国家自然科学基金项目(52074206)
引用文本:
卜显忠,仲诏升,马骁,何川,武栋平,李新宏.基于离散相仿真的浮选机关键部件磨损特征研究[J].有色金属(选矿部分),2025(5):96-104.
BU Xianzhong,ZHONG Zhaosheng,MA Xiao,HE Chuan,WU Dongping,LI Xinhong.Study on wear characteristics of key components of flotation machine based on discrete phase imitation really[J].Nonferrous Metals(Mineral Processing Section),2025(5):96-104.
卜显忠,仲诏升,马骁,何川,武栋平,李新宏.基于离散相仿真的浮选机关键部件磨损特征研究[J].有色金属(选矿部分),2025(5):96-104.
BU Xianzhong,ZHONG Zhaosheng,MA Xiao,HE Chuan,WU Dongping,LI Xinhong.Study on wear characteristics of key components of flotation machine based on discrete phase imitation really[J].Nonferrous Metals(Mineral Processing Section),2025(5):96-104.