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有色金属(选矿部分):2025,(3):127-132
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基于专家系统的浮选优化控制方法
刘猛, 邹国斌, 王旭, 杨佳伟, 刘梦晓
(矿冶科技集团有限公司)
Optimization control method for flotation based on expert system
liumeng, ZOU Guobin, WANG Xu, YANG Jiawei, LIU Mengxiao
(BGRIMM Technology Group)
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投稿时间:2025-01-14     修订日期:2025-02-14     录用日期:2025-02-14     网络发布日期:2025-04-24
中文摘要: 浮选生产产生着海量的数据,从中挖掘出人们事先不知道但潜在有用的规则知识,和通过总结相关文献资料或领域专家那里获取经验知识,以某一知识表示方式表达出来,根据其表示方式分别存入到知识库或者模型库中。本文,主要研究基于原矿性质、泡沫特征进行理论、实时泡沫品位的预测,建立预测模型,总结出一套基于“原矿品位确定产率控制区间、精矿品位差加以修正、泡沫泵池液位协同控制”的控制逻辑,实现了精矿产率的稳定控制;同时开展基于大数据挖掘算法进行泡沫特征与药剂用量的研究,实现了药剂用量的智能调控。最终,搭建浮选专家系统,实现实时数据库的数据在推理机的作用下与知识库中的规则知识和模型库中的数据模型,按照一定的推理方法和控制策略进行匹配,从而实现影响浮选生产如浮选液位、充气量、药剂用量等因素的智能调节。该专家系统在国内某选厂的稳定投用,极大地减轻了现场一线人员的工作强度,提高了生产的稳定性,降低了粗精品位的波动性,提高了金属矿物的回收率。
Abstract:Flotation production generates massive amounts of data, from which rules knowledge that people may not know in advance but are potentially useful can be mined. Empirical knowledge can be obtained by summarizing relevant literature or domain experts, expressed in a certain knowledge representation, and stored in a knowledge base or model base according to its representation. This paper mainly studies the theoretical and real-time prediction of foam grade based on the nature of raw ore and foam characteristics, establishes the prediction model, and summarizes a set of control logic based on "raw ore grade determines the yield control interval, concentrate grade difference is corrected, and foam pump pool level coordinated control", which realizes the stable control of concentrate yield; At the same time, research on foam characteristics and dosage based on big data mining algorithm was carried out to achieve intelligent regulation of dosage. Finally, a flotation expert system is built to match the real-time database data with the rule knowledge in the knowledge base and the data models in the model base under the action of the inference machine, according to certain inference methods and control strategies, thereby achieving intelligent adjustment of factors affecting flotation production such as flotation liquid level, aeration volume, and reagent dosage. The stable use of this expert system in a domestic beneficiation plant has greatly reduced the workload of frontline personnel, improved production stability, reduced the volatility of coarse and fine grades, and increased the recovery rate of metal minerals.
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基金项目:2021年国家质量基础设施体系(NQI)重点研发计划项目“选冶生产过程质量智能检测监测及保障关键技术集成应用示范”(项目编号:2021YFF0602400)
引用文本:
刘猛,邹国斌,王旭,杨佳伟,刘梦晓.基于专家系统的浮选优化控制方法[J].有色金属(选矿部分),2025(3):127-132.
liumeng,ZOU Guobin,WANG Xu,YANG Jiawei,LIU Mengxiao.Optimization control method for flotation based on expert system[J].Nonferrous Metals(Mineral Processing Section),2025(3):127-132.

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