某铜矿山高效磨矿工艺条件优化研究
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1.玉溪矿业有限公司;2.昆明理工大学

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Research on optimization of high-efficiency grinding process conditions in a copper mine
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1.Yuxi Mining Co. LTD;2.Kunming University of Science and Technology;3.Kuming university of science and technology

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    摘要:

    针对某铜矿一选厂一段旋流器溢流产品中各个粒级组成不合理,导致浮选作业中铜回收率较低的问题,结合选厂给矿性质和球径半理论公式推导了该段磨矿作业中钢球的最佳配比,即m(Φ70 mm)︰m(Φ50 mm)︰m(Φ40 mm)︰m(Φ30 mm)=15︰25︰35︰25,在该钢球配比的基础上,对磨矿浓度和钢球充填率的工艺条件进行了优化,最终确定最佳的磨73%,最佳的钢球充填率为41%。与工业试验前相比,工业试验阶段,溢流产品中了-0.020+0.010 mm可选粒级及-0.074+0.018 mm易选粒级的含量分别增加了10.44个百分点和15.18个百分点,同时-0.010mm过粉碎粒级含量降低了10.22个百分点,最终使铜精矿回收率提高了0.65个百分点

    Abstract:

    Aiming at the issue of unreasonable particle size distribution in the overflow product from the first-stage cyclone of the primary mill at a copper mine, which led to low copper recovery in the flotation process, the optimal steel ball proportion for the grinding operation in this stage was deduced based on the nature of the ore fed into the mill and the semi-theoretical formula for ball diameter. The optimal proportion was determined to be m(Φ70 mm):m(Φ50 mm):m(Φ40 mm):m(Φ30 mm) = 15:25:35:25. Based on this steel ball proportion, the process conditions for grinding concentration and steel ball filling rate were optimized, ultimately determining the optimal grinding concentration to be 73% and the optimal steel ball filling rate to be 41%. Compared with the period before the industrial test, during the industrial test stage, the content of the selectable particle size fraction of -0.020+0.010 mm and the easily selectable particle size fraction of -0.074+0.018 mm in the overflow product increased by 10.44 percentage points and 15.18 percentage points, respectively, while the content of the over-ground particle size fraction of -0.010 mm decreased by 10.22 percentage points. Ultimately, the copper concentrate recovery rate was improved by 0.65 percentage points.

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李建灵,龚学东,赵艳伟,张永彬,肖庆飞,王国彬,刘瑞涛.某铜矿山高效磨矿工艺条件优化研究[J].有色金属(选矿部分),2025(12):65-72.Li Jianling,GONG xuedong,zhao yanwei,zhang yongbiin,XIAO Qingfei,WANG Guobin and LIU Ruitao.Research on optimization of high-efficiency grinding process conditions in a copper mine[J].Nonferrous Metals(Mineral Processing Section),2025(12):65-72.

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  • 收稿日期:2025-03-07
  • 最后修改日期:2025-03-22
  • 录用日期:2025-04-02
  • 在线发布日期:2026-01-27
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